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Implementing Manufacturing and Materials Management: From Empty Plant to Costed Work Order · Module 16 · Cost Planning

What breaks

Lesson 171 of 188 · 2 min

Seven cases, and the first two are the ones you will actually meet. One. "The rolled-up cost is far too low." A component with zero cost, or a resource with no rate. Check both. Neither errors. The roll-up succeeds and hands you a confident, wrong number. Two. "The cost did not change after I entered it." Entered in the scenario, never rolled up — or rolled up but never updated. Two stages, and skipping either produces the identical symptom. Three. "The standard is wrong for every product." Structure or work definition error, propagated — one bad routing, five hundred bad standards. Four. "Overhead absorbed does not match overhead incurred." Rate or basis wrong; expected to some degree — a large persistent gap means the rate needs revisiting. Five. "The roll-up used the old structure." Scenario effective date versus structure effectivity. Six. "We published and Finance was surprised by a revaluation."

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In this module: Module 16 · Cost Planning

  1. 1What a standard cost is made of
  2. 2Cost scenarios
  3. 3Standard costs for materials
  4. 4Resource rates
  5. 5Overhead rates
  6. 6Rolling up costs
  7. 7Analysing the rolled-up cost
  8. 8Updating and publishing costs
  9. 9What breaks
  10. 10Lab: roll it up and publish