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Implementing Manufacturing and Materials Management: From Empty Plant to Costed Work Order · Module 9 · Work Areas, Work Centers and Resources

Modelling the shop floor

Lesson 87 of 188 · 3 min

Three objects. A work area is a region of the plant. A work center is where an operation happens. A resource is the labour or equipment that does it. Work areas contain work centers. Work centers have resources assigned, with capacity. That is the whole model. Now the design question, and it is the only interesting thing in this lesson. A work center per machine? Per cell? Per department? Finer gives better scheduling and costing detail. Coarser is far easier to maintain and to transact against. Model at the level you will schedule and cost at. If you do not schedule individual machines, do not create a work center per machine. That is the rule. It sounds obvious and it is routinely violated, because the plant has individual machines and modelling them feels like accuracy. And the operator's view matters, which is the half of this decision nobody raises in

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In this module: Module 9 · Work Areas, Work Centers and Resources

  1. 1Modelling the shop floor
  2. 2Work areas
  3. 3Resources and resource types
  4. 4Work centers
  5. 5Work center resources and capacity
  6. 6Resource calendars and availability
  7. 7The costing connection
  8. 8What breaks
  9. 9Lab: model the floor for two plants
Modelling the shop floor — Implementing Manufacturing and Materials Management: From Empty Plant to Costed Work Order — MSAMM