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Implementing Manufacturing and Materials Management: From Empty Plant to Costed Work Order · Module 14 · Work Execution

Lab: run the plant

Lesson 145 of 188 · 2 min

An hour and a quarter, and this is the lab where four modules of master data get exercised at once. A standard work order for the finished assembly, created and released. Material availability checked before release, with any shortage resolved. Full detailed execution: operation transactions at every count point, manual issue of pushed components, backflush of pulled components, resource charging. One deliberate backflush shortage, created, diagnosed and resolved. Scrap reported at an intermediate operation, with a reason. A non-standard rework work order for the scrapped unit. A second work order executed via quick complete, with a written comparison of the two approaches. Both work orders completed and closed. And evidence: finished goods on hand, component stock reduced, resource time charged, and the work order transaction history. Six acceptance criteria, two to read twice. The backflush shortage was diagnosed correctly — cause named, not just fixed. Fixing it is a miscellaneous

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In this module: Module 14 · Work Execution

  1. 1Work order types and the execution model
  2. 2Creating and releasing work orders
  3. 3Material availability and reservations
  4. 4The dispatch list
  5. 5Operation transactions
  6. 6Material transactions: issue and backflush
  7. 7Resource transactions
  8. 8Completion, scrap and rework
  9. 9Work order close and exceptions
  10. 10What breaksFree preview
  11. 11Lab: run the plant