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Implementing Manufacturing and Materials Management: From Empty Plant to Costed Work Order · Module 11 · Inventory Management

Physical inventory

Lesson 115 of 188 · 11 min

Define a physical inventory, take a snapshot, generate tags, enter counts, review variances, approve and post adjustments, then show the reconciliation report. The snapshot is the critical step. It freezes the book quantity at a point in time. Transacting after the snapshot and before the count invalidates everything. The plant must genuinely stop — genuinely, not "mostly", not "except goods in". This is the cutover activity. Most go-lives involve a full physical count over a weekend to establish opening balances. Plan the weekend, the people and the food — that last item is not a joke, and forgetting it is how a count runs to midnight. Reconcile the total value change, not just the quantities. Finance will ask.

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In this module: Module 11 · Inventory Management

  1. 1Inventory as a controlled asset
  2. 2Transaction types and reasons
  3. 3Receipts, issues and transfers
  4. 4On-hand, availability and reservations
  5. 5Lot control
  6. 6Serial control
  7. 7Cycle counting
  8. 8Physical inventory
  9. 9Min-max planning and replenishment
  10. 10Period close and what breaks
  11. 11Lab: transact, count and close